Intelligent Component Insertion System AI-400

Intelligent Terminal Insertion System AI-400

Machine working concept: AI-400 is a standard insertion platform with various component feeders that can easily help realize insertion automation especially for combined standard and odd shape components.
  • X/Y/Z axis driven by servo motor
  • Cutomized clamping head, maximum 6 clamping jaw avilable
  • Various feeders can meet standard and odd shape component automatic feeding requirement
  • Applicable PCB size: Max. 400(W)* 400(D)mm
  • Applicable component size: Max. 30(W)* 38(L) * 35(H)mm
  • Insertion speed: 0.8 S/ pcs to 1.2 pcs
  • Insertion accuracy: ±50µm

1. Compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

2. High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

3. Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

4. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.

5. Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

6. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.

7. Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

8. Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

9. Windows based software, full English interface, easy to operate.

  Intelligent Component Insertion System AI-400 Specification
  MACHINE Model   AI-400
  PCB dimension

  PCB size

  maximum size   standard (W)400 x (D)400mm
  minimum size   W50*D70mm
  PCB transport direction   Left to right , 3 section conveyor
  Driving method   X/Y/Z/R   Driven by servo motor
  Insertion parameter   Insertion speed   theoretical speed   6000 CPH
  actual speed   0.8 s/pc to 1.2 s/pcs
  Insertion accuracy   ±0.05mm
  Insertion species   resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.

  Clamping head

  Picking method   clamping jaw /suction nozzle  
  Clamping jaw quantity   Max 6 pcs
  Max component size   W 30 *L 38*H35 mm
  Insertion angle   flat, 0 degree.


  Feeder type   tape feeder , tube feeder , tray feeder , vibration feeder and other customized feeder
  Feeder quantity   Max 16 feeders


  Working power supply   1 Phase AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   (W)1426x (D)1674 x (H)1500 mm (not including light tower )
  Machine weight   About 900 KG