Intelligent Component Insertion System AI-400

Intelligent Terminal Insertion System AI-400

Machine working concept: AI-400 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components.

 

Details:

Intelligent Component Insertion System AI-400

1. Compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

2. High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

3. Modular design, according to different feeding methods to provide virious feeding solutions. according to production requirements to provide flexible configuration, to meet pin components, irregular components of continuous feeding.

4. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.

5. Various feeder type even with forming funciton can meet mutiple component feeding and forming requirement.

6. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L400*W400mm PCB.

7. Insertion abnoramal detect function can realize machine alarm ,by pass and immediate re-insertion function.

8. Extraordinary vision system , pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

9. Windows based software , full English interface , easy to operate.


Intelligent Component Insertion System AI-400 Dimension

AI-400 Dimension

Intelligent Component Insertion System AI-400 Structure

High rigidity beam structure design, X/Y/Z axis driven by servo motor, equipped with 6 heads, advanced motion control algorithm and visual algorithm to achieve high speed, high quality insertion.

Intelligent Component Insertion System AI-400 Robot

Intelligent Component Insertion System AI-400 Clamping head

Multi functional clamping Heads with optional automatic changing function :

--Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated insertion work.

Intelligent Component Insertion System AI-400 Clamping headd

Description:

Intelligent Component Insertion System AI-400 Software

Easy to Program and Operate

● Graphical User Interface.

● CAD and CSV Import fucntion.

● English interface available.

Easy to Program and Operate

Intelligent Component Insertion System AI-400 Vision System

Extraordinary vision system, pin quality, appearance contour and coordinate position of components can be accurately detected and positioned. realize ±0.05mm insertion accuracy.

● 3 camera photograph simultaneoously.

● 5 million pixel.

● 0.01mm vision accuracy.

Intelligent Component Insertion System AI-400 Vision System


Intelligent Component Insertion System AI-400 Feeders

Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

Mulit layer tube feeder Applicable parts

    Max : 9 tubes

    Tray size : L450*W20*H45mm

    Lead forming function is optional.

  Mulit layer tube feeder   Applicable parts  
 
Compact mulit layer tube feeder     Applicable parts

    Max : 5 to 8 tubes

    Tray size : L450*W20*H45mm

    forming funciton is not available.

  Compact mulit layer tube feeder   Applicable parts  
 
Vertical vibration feeder    Applicable parts     Customized according to component,
    lead reshaping function is optional.
  Vertical vibration feeder   Applicable parts  
 
Compact Vibration feeder    Applicable parts      Customized vibraton feeder for small batch without lead reshaping function.
  Compact Vibration feeder   Applicable parts  
 
Radial tape feeder    Applicable parts      Suited for radial tape component with tape hole pitch of 12.7mm. lead forming function is optional
  Radial tape feeder   Applicable parts  
 
Axial tape feeder     Applicable parts     Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.
  Axial tape feeder   Applicable parts  
Reshape coil lead

Reshape coil lead

From lead of axial component

From lead of axial component

From lead of box type capacitor

From lead of  box type capacitor

Specifications

  Intelligent Component Insertion System AI-400 Specification
  MACHINE Model   AI-400
  PCB dimension

  PCB size

  maximum size   standard (W)400 x (D)400mm
  minimum size   W50*D70mm
  PCB transport direction   Left to right , 3 section conveyor
  Driving method   X/Y/Z/R   Driven by servo motor
  Insertion parameter   Insertion speed   theoretical speed   6000 CPH
  actual speed   0.8 s/pc to 1.2 s/pcs
  Insertion accuracy   ±0.05mm
  Insertion species   resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.

  Clamping head

  Picking method   clamping jaw /suction nozzle  
  Clamping jaw quantity   Max 6 pcs
  Max component size   W 30 *L 38*H35 mm
  Insertion angle   flat, 0 degree.

  Feeder

  Feeder type   tape feeder , tube feeder , tray feeder , vibration feeder and other customized feeder
  Feeder quantity   Max 16 feeders

  Utility

  Working power supply   1 Phase AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   (W)1426x (D)1674 x (H)1500 mm (not including light tower )
  Machine weight   About 900 KG

 

Application

Intelligent Component Insertion System AI-400 Application

Application from our customers


Air conditioner

Air conditioner

Home appliances

Home appliances

Industry applications

Industry applications

Examples of possible Components

Examples of possible Components

Customer References

Customer References