Intelligent Component Insertion System AI-606
Intelligent Terminal Insertion System AI-606
Machine working concept: AI-606 is a standard insertion platform with various component feeders that can easily help realize insertion automation especially for combined standard and odd shape components.
- Standard equipped with EPSON LS6-602S 4 axis SCARA robot
- Cutomized clamping head, maximum 6 clamping jaw avilable
- Various feeders can meet standard and odd shape component automatic feeding requirement
- Applicable PCB size: Max. 300(W)* 350(D)mm
- Applicable component size: Max. 30(W)* 45(L) * 45(H)mm
- Insertion speed: 1.8 S/ pcs to 2.4pcs
- Insertion accuracy: ±50µm
- Machine size: L1250*W1200*H1800mm
1. Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.
2. Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.
3. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.
4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.
5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 350*W250mm PCB.
6. Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.
7. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.
8. Extraordinary vision system realize ±0.05mm insertion accuracy.
9. Windows based software, easy to operate.
|Intelligent Component Insertion System AI-606 Specification|
|PCB dimension||PCB size||maximum size|| standard (W)300 x (D)350mm，
optional (W)350 x (D)250mm
|(W)400 x (D)450mm|
|minimum size||(L)70 x (W)50mm||(L)70 x (W)50mm|
|PCB transport direction||Left to right, 3 section conveyor||Left to right, 3 section conveyor|
LS6-602S (EPSON), 4 axis SCARA robot
|RS4-551(Epson), 4 axis SCARA robot|
|Insertion parameter||Insertion speed||theoretical speed||1800 CPH||1800 CPH|
|actual speed|| 1.8 s/pcs without vision,
2.4 s/pcs with vision
| 1.8 s/pcs without vision,
2.4 s/pcs with vision
|Insertion species||resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.|
|Clamping head||Picking method||clamping jaw /suction nozzle|
|Clamping jaw quantity||4/6 pcs, 6pcs only for component size below L30*W30mm||Max 4 pcs|
|Max component size||W30 * L45 * H45 mm|
|Insertion angle||flat ,0 degree.|
|Feeder||Feeder type||tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder|
|Feeder quantity||Max 10 feeders|
|Utility||Working power supply||1 Phase AC220V, 50HZ|
|Work pressure||80 psi(0.5 Mpa)|
|Machine size|| Standard with L 350* 250mm
PCB size :(L)1250 x (W1200 x (H)1800mm
Option with L 300* 300mm
PCB size :(L)1250 x (W1300 x (H)1800mm
|(L)1350 x (W1400 x (H)1800mm|
|Machine weight||About 950KG||1050KG|