Intelligent Component Insertion System AI-606

Intelligent Component Insertion System AI-606

Machine working concept: AI-606 Standard Insertion platform with various component feeder which can easily help you realize insertion automation especially for combined standard and odd shape components .

 

Details:

​Intelligent Component Insertion System AI-606 Sturcture

1. Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

2. Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

3. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.

4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 350*W250mm PCB.

6. Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.  

7. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.

8. Extraordinary vision system realize ±0.05mm insertion accuracy.

9. Windows based software, easy to operate.


Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation.

Modular design Modular 3 section conveyor design High-strength base structure

Modular design

Main machine+ intelligent feeder
Up to 10 feeders per machine

Modular 3 section conveyor design

Automatic width mechanism, Motorized
PCB clamping mechanism.

High-strength base structure

Finite-element analysis, design of high-strength welding, providing a solid base for the equipment

Intelligent Component Insertion System AI-606 Robot Sturcture
Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

Intelligent Component Insertion System AI-606 Clamping head

Multi functional clamping Heads with optional automatic changing function :

--Leading performance, an abundant choices of clamping jaws and suction cups to offer protection for complicated plug-in work.

Intelligent Component Insertion System AI-606 Clamping head

●   Large choice of clamping jawss and suction cups

●   Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function

●   Optional clamping jaw changing function is available

Optional clamping jaw changing function is available

Optional clamping jaw changing function is available

customized clamping jaw is available

Feeders

Intelligent Component Insertion System AI-606 Feeders

Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

Mulit layer tube feeder Applicable parts

    Max : 8 trays

    Tray size : Max L350*W250*H55mm

    Lead reshaping function is optional.

 
Mulit layer tube feeder Applicable parts

    Max : 9 tubes

    Tray size : L450*W20*H45mm

    Lead forming function is optional.

  Mulit layer tube feeder   Applicable parts  
 
Compact mulit layer tube feeder    Applicable parts

    Max : 5 to 8 tubes

    Tray size : L450*W20*H45mm

    forming funciton is not available.

  Compact mulit layer tube feeder   Applicable parts  
 
Vertical vibration feeder    Applicable parts     Customized according to component,
    lead reshaping function is optional.
  Vertical vibration feeder   Applicable parts  
 
Compact Vibration feeder    Applicable parts      Customized vibraton feeder for small batch without lead reshaping function.
  Compact Vibration feeder   Applicable parts  
 
Radial tape feeder    Applicable parts      Suited for radial tape component with tape hole pitch of 12.7mm. lead forming function is optional
  Radial tape feeder   Applicable parts  
 
Axial tape feeder     Applicable parts     Suited for axial tape component with lead pitch of 5 or 10mm with lead cutting and bending function.
  Axial tape feeder   Applicable parts  


Specifications

  Intelligent Component Insertion System AI-606 Specification
  MACHINE Model   AI-606   AI-654
    PCB dimension   PCB size   maximum size   standard (W)300 x (D)350mm,
  optional (W)350 x (D)250mm
  (W)400 x (D)450mm
  minimum size   (L)70 x (W)50mm   (L)70 x (W)50mm
  PCB transport direction   Left to right, 3 section conveyor   Left to right, 3 section conveyor
    Scara Robot

  Model

  LS6-602S (EPSON), 4 axis SCARA robot

  RS4-551(Epson), 4 axis SCARA robot
    Insertion parameter   Insertion speed   theoretical speed   1800 CPH   1800 CPH
  actual speed   1.8 s/pcs without vision,
  2.4 s/pcs with vision
  1.8 s/pcs without vision,
  2.4 s/pcs with vision
  Insertion accuracy     ±0.05mm   ±0.05mm
  Insertion species   resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.
    Clamping head   Picking method   clamping jaw /suction nozzle
  Clamping jaw quantity   4/6 pcs, 6pcs only for component size below L30*W30mm   Max 4 pcs  
  Max component size     W30 * L45 * H45 mm  
  Insertion angle   flat ,0 degree.
     Feeder   Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 10 feeders
    Utility   Working power supply   1 Phase AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   Standard with L 350* 250mm
  PCB size :(L)1250 x (W1200 x (H)1800mm
  Option with L 300* 300mm
  PCB size :(L)1250 x (W1300 x (H)1800mm
  (L)1350 x (W1400 x (H)1800mm
  Machine weight   About 950KG   1050KG

 

Software

Intelligent Component Insertion System AI-606 Software

Easy to Program and Operate

● Graphical User Interface

● CAD and CSV Import fucntion

● English interface available

Easy to Program and Operate
Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.

Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.

Intelligent Component Insertion System AI-606 Vision System

Extraordinary vision system realize ±50µm insertion accuracy

● Head CCD vision system recognize fiducial and accurately position the PCB.

● Bottom CCD vision system recognize component and accurately insert it into PCB.

Lead and component recognition for precise alignment and placement.

Lead and component recognition for precise alignment and placement.

Verification and positioning of fiducials for precise PCB alignment and placement.

Verification and positioning of fiducials for precise PCB alignment and placement.

Application

Intelligent Component Insertion System AI-606 Application

Insertion automation on site case (for a World’s Top 500 Corporate)

 Insertion automation on site case  (for a World’s Top 500 Corporate)

Manual insertion:
Manual insertion

Automatic insertion:
Automatic insertion

Space Savings and Line integration:

Saves 30% over traditional THT Insertion Systems

Saves 30% over traditional THT Insertion Systems

Integration into existing Production Lines

Integration into existing Production Lines

Application from our customers

Air conditioner

Air conditioner

Home appliances

Home appliances

Industry applications

Industry applications

Examples of possible Components

Examples of possible Components

Customer References

Customer References