AI-606

Intelligent Component Insertion System AI-606


Intelligent Terminal Insertion System AI-606

Machine working concept: AI-606 is a standard insertion platform with various component feeders that can easily help realize insertion automation especially for combined standard and odd shape components.
  • Standard equipped with EPSON LS6-602S 4 axis SCARA robot
  • Cutomized clamping head, maximum 6 clamping jaw avilable
  • Various feeders can meet standard and odd shape component automatic feeding requirement
  • Applicable PCB size: Max. 300(W)* 350(D)mm
  • Applicable component size: Max. 30(W)* 45(L) * 45(H)mm
  • Insertion speed: 1.8 S/ pcs to 2.4pcs
  • Insertion accuracy: ±50µm
  • Machine size: L1250*W1200*H1800mm

1. Modular design with compact machine size, can be easliy intergrated into production line help you realize insertion automation especially for combined standard and odd shape components.

2. Standard equipped with High quality EPSON LS6-602S 4 axis SCARA robot which ensures the high precision insertion.

3. Cutomized clamping head can install maximum 6 clamping jaws satisfy multiple odd shape components insertion requirement. Automatic clamping jaw changing function is available.

4. Various feeder type even with forming funciton can meet mutiple component feeding requirement and easily help you realize high insertion automation.

5. 3 section conveying system with motorized width adjustment and clamping mechanism is applicable for max L 350*W250mm PCB.

6. Insertion abnoramal detect function can realize machine alarm, by pass and immediate re-insertion function.

7. Optional intelligent support pin changing funciton greatly decrease positioning mistake and save chaning time.

8. Extraordinary vision system realize ±0.05mm insertion accuracy.

9. Windows based software, easy to operate.

  Intelligent Component Insertion System AI-606 Specification
  MACHINE Model   AI-606   AI-654
    PCB dimension   PCB size   maximum size   standard (W)300 x (D)350mm,
  optional (W)350 x (D)250mm
  (W)400 x (D)450mm
  minimum size   (L)70 x (W)50mm   (L)70 x (W)50mm
  PCB transport direction   Left to right, 3 section conveyor   Left to right, 3 section conveyor
    Scara Robot

  Model

  LS6-602S (EPSON), 4 axis SCARA robot

  RS4-551(Epson), 4 axis SCARA robot
    Insertion parameter   Insertion speed   theoretical speed   1800 CPH   1800 CPH
  actual speed   1.8 s/pcs without vision,
  2.4 s/pcs with vision
  1.8 s/pcs without vision,
  2.4 s/pcs with vision
  Insertion accuracy     ±0.05mm   ±0.05mm
  Insertion species   resistor, capacitor, diode, triode, fuse, connector, relay, inductor, network connector, and other odd shape components etc.
    Clamping head   Picking method   clamping jaw /suction nozzle
  Clamping jaw quantity   4/6 pcs, 6pcs only for component size below L30*W30mm   Max 4 pcs  
  Max component size     W30 * L45 * H45 mm  
  Insertion angle   flat ,0 degree.
     Feeder   Feeder type   tape feeder, tube feeder, tray feede , vibration feeder and other customized feeder
  Feeder quantity   Max 10 feeders
    Utility   Working power supply   1 Phase AC220V, 50HZ
  Rated power   2KW
  Work pressure   80 psi(0.5 Mpa)
  Machine size   Standard with L 350* 250mm
  PCB size :(L)1250 x (W1200 x (H)1800mm
  Option with L 300* 300mm
  PCB size :(L)1250 x (W1300 x (H)1800mm
  (L)1350 x (W1400 x (H)1800mm
  Machine weight   About 950KG   1050KG