Offline Selective Soldering Machine Ant-i1

Machine working concept: PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

 

Details:

Spray Flux

Spray Flux

Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.

Sod-ProcMoni

Live camer

Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

Pre-BPRE

Preheating

Pre-BPRE: Bottom preheating zone, before soldering PCB will move  here to heat up setting time under setting temperature.

Sod-WetNoz

Solder nozzle

Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Software System:

Solder It

Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

Solder path editing

Solder path editing:

● Moving speed, Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

Maintenance & replacement assisting function

Maintenance & replacement assisting function:

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

Specifications

Ant-i1 Specifications
  Item   Ant-i1
  General  
  Operating power/Max power   4KW/6.5KW
  PCB dimension   50x50---350x260mm (Can manually rotate board to 180degree to meet L700mm x W260mm)
  Machine dimension   W990mm X D1308mm X H1714MM  
  Net weight   400KG
  Power supply   1PH 220V 50HZ   MAX 30A Equip 40A contactor in factory
  Air supply   3-5 bars  
  Exhausting required   200M3/h
  Solder Management  
  Standard Solder Stations   1
  Solder Pot Capacity  15 kgs
  Heat-Up Time   About 40mins
  Solder Pot heater   380 ℃
  Solder Pot heater   1.2kw
  Solder Nozzles  
  Mini Wave Nozzles   Dia 2 to 8mm  
  Customized nozzle   Available
  Nozzle Material   Proprietary Alloy
  (N2) Inertion Management  
  N2 heater     Standard Equipped  
  N2 Temp PID Control Range     0 - 300℃  
  N2 Consumption per Nozzle   1.5m3/H
  Required N2 Purity   >99.99%
  Flux Management  
  Spray Flux Nozzle   Standard equipped with drop jet nozzle made in Germany
  Flux Capacity   1L
  Flux Tank   Constant pressure tank
  preheat  
  IR heater   2kw
  Controlling System  
  Industrial PC     Yes
  Typical Program Time   10 Minutes
  Program method   Draw path in scanned picture of board
  Controlling system   PC

Offline Selective Soldering Machine Ant-i1 Features:

  • Small footprint, only W990mm x D1308mm.
  • Max board L350mm x W260mm (Can manually rotate board to  180degree to meet L700mm x W260mm).
  • English Windows 10 interface.
  • 3 servo motors and servo drivers for motion.
  • Drop jet fluxer made in German.
  • Solder pot system with capacity 15kgs.
  • Wave height calibration system.
  • Bottom IR preheating zone.
  • “on-time” liver camera to show soldering process.
  • Pre-maintenance count down function.