THT Component Automated Inspection System

THT Component Automated Inspection System

Machine working concept: DA-1200 is a new kind of automtaic AOI equipment for THT component with high cost performance, which can be easily installed on the existing production line. It can automatically inspect defects of THT compoments instead of the traditional manual inspection. DA-1200 uses intelligent algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems, and make programming very easy.

 

THT Component Automated Inspection System Dimension :

Detection items : Wrong, Miss, Reversed, Skew, Redundant of THT components.

Rapid detection: Machine is installed above existing conveyor, automatically inspect PCBA without stopping PCBA, production efficiency :> 450pcs /hour

Dimension

THT Component Automated Inspection System Software :

Dimension of the machine:

The equipment can be easily installed on the production line without any modification of production line.

Software

THT Component Automated Inspection System Algorithm:

Intelligent algorithm : Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems, and make programming easy.

Priciple comparision with raditional algorithm

Priciple comparision with raditional algorithm

Programming

Simple programming: click the automatic search button, and the software will automatically identify the standard components  such as capacitance, diode.

Support online debugging and update the program , support offline programming.

Support panel board programming.

Support panel board programming.

Multi boards can be inspected at same time.

Powerful data statistic software, easy to search and to be exported as a exel file.

Powerful data statistic software, easy to search and to be exported as a exel file.

THT Component Automated Inspection System Features:

Simple installation: The equipment can be easily installed on the production line without any modification of production line.

Detection items: Wrong, Miss, Reversed, Skew, Redundant of THT components.

Ease programming: one-key programming for standart component, support offline programming, support online degugging without stopping production. Quickly operate the equipment after 2 hours training, Quickly change production line and make new program within 10 minutes.

Rapid detection: Machine is installed above existing conveyor, automatically inspect PCBA without stopping PCBA.

Intelligent algorithm: Intelligent neural network algorithm which can train the components with large sample images to comprehensively recognize the features of the components to improve the misjudge problems, and make programming easy.

Testing of multiple boards at same time: Multiple boards can be tested at same time, and various kinds of board layouts can be considered.

Data statistics software: standart data statistics software, easy to search and export detailed statistical data.

● Capable to connect with MES(option).


Specifications

  THT Component Automated Inspection System Specifications
  Model   DA-1200   DA-2900
  Optics   Specification   Testing method   Deep neural networks based methods, contrast based methods, col based methods   Deep neural networks based methods, contrast based methods, col based methods
  Camera   12 million pixel, Color CCD   29 million pixel, Color CCD
  Light source   Flat white LED Light   Flat white LED Light
  Testing   Specifacation   Items of testing   Wrong, Miss, Reversed, Skew, Redundant, 1/2W resistance and bigger than 1/2W resistance color ring   Wrong, Miss, Reversed, Skew, Redundant,1/4 W, 1/8W resistance color ring, printed character detection.
  Min component size   3*3mm   3*3mm
  Detectable PCB size   Max:L400*W300mm   Max:L450*W300mm
  Computer   specifications   Operation System   ubuntu 14.04 64bit   ubuntu 14.04 64bit
  Industrial control computer   CPU : Intel i5
  Memory : 8G
  CPU : Intel i7
  Memory : 16G
  Displayer   22 inch   22 inch
  Equipment   Specification   Size   W 640*D(760~1210)*H(1315~1700)mm (Desktop type without conveyor)
  Weight   100kg   100kg
  Power supply   1P, AC220V 50HZ   1P, AC220V 50HZ
  Power   230W   230W
  Operating temperature   5~45℃   5~45℃

 

THT Component Automated Inspection System Application:

THT Component Automated Inspection System Application

​THT Component Automated Inspection System Includes:

​Standard configuration:

1. THT Component Automated Inspection System DA-1200.

2. Online programming software (combined with AOI software).

3. Data statistic software(combined with AOI software).


​Option configuration :

1. Offline programming software.

2. NG Tracking LED Bar(LED light following NG product to help confirming NG product).