Inline Selective Soldering Machine FLEX-i2

Machine working concept: PCB is moved by X/Y table with servo motor, Solder pot is moved in Z with servo motor, drop jet flux is moved in Z with aircylinder.

 

Details:

Spray Flux

Spray Flux

Flx-DropJet : Standard equipped with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension.

Selecting Soldering Pot

Selecting Soldering Pot

● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance.

● N2 direct heating system is standard equipped,enhance the wetting ability for lead free sodlering.

Sod-ProcMoni

Live camer

Sod-ProcMoni: Without open machine's door, operator can see soldering process in real time.

Pre-TPRE

Preheating

Pre-TPRE: Standard equipped with upper preheating zone, to reduce the temperature drop on PCB during soldering, especially for thick PCB or heat absorber component,and preheart time & heating ratio(%) can be set in software.option with bottom preheat.

Sod-WetNoz

Solder nozzle

Sod-WetNoz: Standard equipped with wet nozzle for customer's universal applicaiton. Can also design solder nozzle according cusotmer's application.

Software System:

Solder It

Solder it” is windows10 based software.  With board scanned picture or Gerber file,  “POINT AND CLICK” to “draw and drag” motion path easily, make the initial programming in less than 10 minutes.

Path programming :

Point and Click

“Point and Click”

● to draw path with scanned picture as background, easiest way for path programming.

Solder path editing

Solder path editing:

● Moving speed, Z height, wave height, Dwell time, wave slope speed etc are editable, get max flexibility to fit different type of components on the board. Empth move time, site working time, total cycle time are estimated once path programming finished. Easy for balance production line.

Maintenance & replacement assisting function

Maintenance & replacement assisting function:

● we know how important the maintenance for a selective soldering machine. In the software, we list all maintenance job, time taking, comsumable parts life and remain life, etc. It can export to excel list, engineer can check what parts need to replace in next 3 month or 6 months, in this way to they can prepare everything in advance.

Specifications

FLEX-i2 Specifications
  Item   FLEX-i2
  General  
  Operating power/Max power   6KW/16KW
  PCB dimension   Min50x50---Max PCB W457.2 x L508mm (18" x 20") (Two nozzle solder individually)
  Max PCB W508 x L508mm (20" x 20") (Two nozzle solder parallel)
  Machine dimension   1420(L)*1725(W)*1700(H)
  Net weight   900KG
  Power supply   3PH 380V 50HZ
  Air supply   3-5 bars
  Exhausting required   800M3/h
  PC   Yes
  Typical Program Time   10 Minutes
  PCB Robotic Platform    
  Flux Nozzle Type   drop jet fluxer made in Germany
  Flux Nozzle Quantity   Standard equip 1 set, optional to equip another set
  Flux Tank Capacity   1L
  Flux Tank Quantity   Standard equip 1 set, optional to equip another set (when use two different flux)
  preheat  
  Preheating method   Top IR preheat,option with bottom preheat
  Solder Management  
  Solder pot type   Standard equipped with mechanical pump, optional with electromagnetic pump (made in Germany)
  Standard Solder Stations   2
  Solder Pot Capacity   15 kgs
  Solder Temperature Control   PID
  Heat-Up Time   About 40mins
  Max Temperature   350 ℃
  Mini Wave Nozzles   3 to 12mm
  Customized nozzle   Available
  Axes of Motion   X, Y, Z1, Z2
  Position Accuracy   + / - 0.05mm
  (N2) Inertion Management  
  N2 Consumption per Nozzle   4m3/H
  Required N2 Purity   >99.99%

 

Inline Selective Soldering Machine Flex-i2 Features:

  • XY servo table for solder station, servo axis Z1 for solder pot 1, servo axis Z2 for solder pot 2.   Optional with electro-magnetic pump made in Germany.
  • Top preheating zone, option with bottom IR zone.
  • Standard equipped live-on camera for both solder pot's soldering process.
  • Standard equipped with wave height calibration.
  • Windows 10 system English version.
  • Drop jet fluxer made in German.Option to install double drop jet fluxer.